Conesys - Mil Qualified Circular Connectors

With roots back to 1983, Conesys is an ISO 9001 and AS9100 certified vertically integrated provider of circular connectors. With connector manufacturing in Torrance, California, USA and Toulouse, France, Conesys provides a wide range of interconnect products, including the world’s second broadest offering of Mil Spec connectors.

Conesys connectors are proven daily in the harshest military environments around the world. We believe that acquiring the right connector at the right time and for the right price doesn’t have to be difficult. Combining total commitment to customer satisfaction and uncompromising quality with the cost effectiveness and efficiencies of total vertical integration and entrepreneurial flexibility, Conesys proves you can get the connector you want with the price and service you demand.

Military and aerospace connectors

Long known as a world-class manufacturer of standard mil-spec and military and aerospace connectors, Conesys is a qualified manufacturer to:

• MIL-DTL-38999 series I, II and III
• MIL-DTL-5015 front release and rear release
• EN2997 high temperature engine connectors
• MIL-DTL-26500 threaded and bayonet
• MIL-DTL-26482 series 2
• MIL-DTL-83723 series III bayonet and threaded
• MIL-DTL-28748 rectangular connectors
• M39029 contacts
• M29504/4 & /5 fiber optic termini

Custom military connector shells

Conesys can trace its roots to the CNC metal machining business, and that is still where Conesys outshines everyone else in the industry. Operating a 120,000 square foot machining center of excellence at its Torrance, California campus, Conesys has the current capacity to produce 1 million connector shells per month – and they have the floor space and financial strength to increase that capacity as demand dictates. With in-house design and programming, Conesys can meet your special connector shell requirements, including:

• Special flange and mounting configurations
• Special coupling styles
• Specialty metals and platings
• Integrated over-mold rear accessories (no need for a separate backshell)
• Extended or reduced overall length

Custom inserts and contacts for military connectors

With the advantage of design, tool making, machining, plating, plastic molding, rubber molding, assembly and full test facilities at its Torrance campus, Conesys has designed, built, tested and delivered on time many different connectors with special inserts and contacts. These include connectors with:

• Special insert arrangements
• Power contacts (size 8) and arrangements for MIL-DTL-38999 style connectors
• PC-tail contacts to customer length and diameter requirements
• Compliant pin contacts (press-fit)
• High data rate contacts, including Quadrax
• Mil-qualified M29504/4 and /5 fiber-optic termini

EMI and transient voltage suppression connectors

EMP Connectors division of Conesys has provided advanced transient suppression and EMI filter connectors for both military and commercial applications since 1987. They specialize in custom-built, high-powered designs within compact connector envelopes to fit your customer power handling, clamping voltage and package requirements, often at a significant cost savings over the typical board mounted configurations. Specializing in the science of electromagnetic compatibility (EMC), EMP Connectors is in the unique position of being able to supply both EMI filtering and EMP transient surge protection in the same compact connector package. By incorporating both types of protection into this single device, they have developed a proven space and cost saving solution over traditional protection methods.